Customer Pain Points
Most film manufacturing factories face the same bottleneck: fixed factory space, no room for new machines, and limited daily output that restricts order expansion.
Our long-term Bangladesh customer specializes in biodegradable plastic bags and packaging films. The factory was equipped with 14 traditional single-head film blowing machines, with fully occupied workshop space. Unable to expand the factory or add new equipment, the daily production capacity was capped at 2.2 tons, making it impossible to take more bulk orders and seriously limiting business growth.
The core demand was clear: boost daily output significantly without expanding factory area, and reduce overall production costs.
Custom Solution Communication
Our overseas team met the client at the Turkey Plastics Exhibition in December 2025. After in-depth communication about their factory size, original equipment parameters, raw material types and production goals, we abandoned standard models and customized a single-screw dual-die twin film blowing machine exclusively for them.
This advanced model supports 4 film rolls produced simultaneously by one machine, achieving super-high output with ultra-small floor space, perfectly solving the space and capacity dilemma of old factory upgrading.
Actual Operation Results & Customer Feedback
After installation and commissioning, the machine has been running stably with outstanding performance, bringing tangible benefits to the client’s factory:
- Maximize factory space utilization: The customized single-screw dual-die twin machine only occupies the floor area of 1.5 traditional machines. No factory renovation or large-scale expansion is required. It effectively creates new production capacity in the original saturated workshop space and maximizes the value of limited factory area.
- Stable capacity improvement: The client only added one set of our twin machine without replacing the original 14 traditional machines. The overall daily output has increased from 2.2 tons to 2.9 tons, with a 32% capacity growth. It effectively fills the production gap, enables the factory to take more bulk and foreign trade orders, and completely solves the order backlog problem.
- Effective cost reduction: The integrated single-screw dual-die design saves energy and labor compared with multiple traditional machines, reducing the production cost per ton by about 15% and bringing higher profit margins.
The client is extremely satisfied with the equipment performance and customized solution, and highly recognizes our professional service and equipment quality.
Our Service Advantage
We never apply fixed machines to all clients. Instead, we provide one-stop customized solutions based on your actual factory space, budget, raw materials and capacity goals. Whether for new factory expansion or old factory renovation, we can help you break production bottlenecks, reduce costs and increase profits.
Free Custom Solution Consultation
If you are also troubled by limited factory space, insufficient production capacity, high production costs and unfulfilled orders, feel free to contact us!
We provide free one-on-one factory analysis, capacity calculation and equipment customization services. Help you double your output and profits with the lowest investment cost!
