Simple and compact structure, easy and labor-saving operation. Screen changing is easily completed with hydraulic assistance, reliable sealing to prevent material leakage, stable melt pressure, good film bubble formation, and uniform film thickness. No complex hydraulic station or electrical control system, resulting in low failure rate and convenient maintenance.
Channel 1 automatically adjusts thickness;
Channel 2 stabilizes the film bubble;
Channel 3 handles cooling.
Primarily focused on LDPE and LLDPE applications
1.Ingredients Advantage
Easy to clean and maintain, reducing film errors caused by fluctuations in material ratio.
2.Structural Design
Optimized feeding port and overall structure design, resistant to material jamming and convenient for daily maintenance.
3.Expansion Capacity
The system supports 2–6 components. Feed ports and wiring are reserved for future component upgrades; accessories can be directly installed upon delivery. (Patented)
Features:
Automatic Centering and Correction System
The system uses dual photoelectric sensors to automatically track the material edge, automatically finding the edge as the width changes, and driving the correction frame to complete the centering and correction.
One-button calibration; no manual adjustment of photoelectric sensors is required for width changes, resulting in highly efficient operation.
Symmetrical distribution of material edges ensures stable tension, preventing wrinkles and poor edge cutting.
Narrower edge strips effectively reduce material waste.
Supports center offset, real-time width measurement and display, misaligned winding with explosion-proof edge protection; adjustable parameters.
1.Rewinding Method: Automatic double rewinding.
2.Auxiliary Devices: Equipped with a dispensing device.
3.Robotic Arm: The robotic arm grips the air shaft.
4.Extendable Advantages: Reduces manual intervention, facilitates smoother roll changes, and provides a more intuitive overall machine display.
Siemens systems
ABB industrial drives
It adopts an automatic air ring simulation structure with carbon fiber material inside, designed as a three-channel, single-outlet air nozzle.
Advantages:
System Highlights: Industry-first 5-component super-sensitive feed loss-in-weight system.
Control Method: Independent mixing, each hopper equipped with a servo motor control.
The system uses dual photoelectric sensors to automatically track the material edge, automatically finding the edge as the width changes, and driving the correction frame to complete the centering and correction.
One-button calibration; no manual adjustment of photoelectric sensors is required for width changes, resulting in highly efficient operation.
Symmetrical distribution of material edges ensures stable tension, preventing wrinkles and poor edge cutting.
Narrower edge strips effectively reduce material waste.
Supports center offset, real-time width measurement and display, misaligned winding with explosion-proof edge protection; adjustable parameters.
| MODEL | CX-ABC-1400 | CX-ABA-1400 |
| Suitable Materials | LDPE, LLDPE | HDPE |
| Film Max Width | 1200mm | 1200mm |
| Max Extrusion Output | 400KG/H | 200KG/H |
| Screw Diameter | 50mm/65mm/55mm | 55mm*2 |
| Gear Box | SG35*2,SG50*1 | 180*2 |
| Main Motor | 30/37/30KW | 30KW*2 |
| Total Power | 200KW | 130KW |
| Die Head | 300mm (IBC) | 120mm |
| Dimension/Weight | 11*7.8*8.3m/35T |
Variable frequency controlled with adjustable rotation speed. Speed can be adjusted according to actual production requirements and raw material properties.
30:1/32:1 bimetallic screw options. Longer L/D ratio provides stronger plasticizing capacity.Bimetallic material features low thermal expansion coefficient and excellent wear resistance for stable production.
Standardly equipped with DEFINITI gravimetric doser for higher metering accuracy and longer service life.
SHINI auto material loader, featuring strong suction force and high durability at higher cost.
Standard patented dual air outlet air ring with specially independent nozzle design. Stable and large air volume improves film cooling performance and effectively raises output capacity
Solid state relays, PLC, enlarged display screen and switches are all internationally renowned brands, supporting continuous non stop operation.
Friction type automatic single winder. Reinforced unloading swing arm supports higher weight and larger winding diameter. Built in safety protection devices. New independent control system with separate large size touch screen, customizable language options and automatic tension control.
1. Usage: The EPC can detect the edge position of the film and automatically adjust the system to ensure that the film stays in the correct position throughout the production process. This helps ensure uniform width of the film, improving product quality.
2. Reducing Waste: By ensuring that the film stays in the correct position during production, the EPC helps reduce unnecessary film waste. This contributes to increased production efficiency and lower production costs.
1. Usage: used to recycle and reuse the waste edges generated during the film production process.
2. Resource Utilization and Cost Reduction: The recycling system collects, processes, and reutilizes the discarded film edges. By recycling this waste material, manufacturers can minimize waste generation, enhance resource efficiency, and reduce production costs, as recycling trim helps in minimizing material wastage.
The crushed waste material can be refilled into the screw in time to avoid affecting the output and computer calculation
The film width controller adjusts the film width by air replenishment and air release. The specific process is as follows:
Air replenishment: When the film width is insufficient, the control system will increase the air pressure of the extruder head by air replenishment, thereby pushing the edge of the film to expand outward to reach the required width.
Air release: On the contrary, when the film width is too large, the control system will release some gas, reduce the air pressure of the extruder head, and cause the edge of the film to shrink and return to the ideal width.
This dynamic adjustment mechanism can respond to changes in film width in real time, ensuring that the production of the film meets the set specifications, thereby improving product quality and production efficiency.
The dryer reheats and dries the polyethylene granules before they are fed into the screw to remove excess moisture and improve the quality of the blown film.
Welcome to discuss your purchasing requirements with our customer service.
